Bourg Binder BB3102 EVA / PUR-C
Specification :
| 1 | MEDIA | |
| Maximum speed in EVA mode | 650 cycles/hour400 books/hour | |
| Maximum speed in PUR-C mode | 650 cycles/hour285 books/hour | |
| COVER | ||
| Minimum cover size | 100 x 201 mm (3.93 x 7.91 in) | |
| Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) | |
| Cover weight | 80 to 300 gsm | |
| CONTENT | ||
| Minimum paper size of books with cover (perfect binding mode) | 195 x 127 mm (7.67 x 5.00 in) | |
| Maximum paper size of books with cover (perfect binding mode) | 385 x 320 mm (15.15 x 12.59 in) | |
| Minimum paper size of books without cover (padding mode)* | 195 x 127 mm (7.67 x 5.00 in) | |
| Maximum paper size of books without cover (padding mode)* | 385 x 320 mm (15.15 x 12.59 in) | |
| Book thickness | 1 to 60 mm (0.04 to 2.36 in) | |
| Milling depth | 0 to 3 mm (0 to 0.11 in) | |
| Paper weight | 60 to 160 gsm | |
| 2 | PHYSICAL | |
| Dimensions BB3002 (L x W x H) | 202 x 135 x 150 cm(79.52 x 53.15 x 59.05 in ) | |
| Dimensions BBR (L x W x H) | 106 x 60 x 50 cm(41.73 x 23.62 x 19.68 in) | |
| Dimensions of BBL (L x W x H) | 335 x 80 x 145 cm(131.89 x 31.49 x 57.08 in) | |
| Weight of BB3002 | 650 Kg (1,430 lbs) | |
| Weight of BBR | 80 Kg (176 lbs) | |
| Glue temperature | 130 to 180 °C (266 °F to 356 °F) | |
| Cover station capacity / cover pile height | 80 mm (3.15 in) | |
| Loading capacity | 120 book blocks | |
| BBR capacity | 700 mm (27.56 in) | |
| 3 | ELECTRICAL / ACOUSTIC | |
| BB3002 Off-Line | 208/220V ± 10%, 60 Hz, 3 phase delta, 12A220/230 or 240V ± 10%, 50 Hz, 3 phase delta, 12A 380/400 or 415V ± 10%, 50 Hz, 3 phase star, no neutral needed, 12A | |
| Bourg Book Loader | 230V ± 10%, 50 Hz, 1 phase, 1.5A120V ± 10%, 60Hz, 1 phase, 3A | |
| OPERATIONAL MODE | ||
| Power consumption | 4,300 W | |
| Radiant heat | 13,700 BTU/h | |
| Sound level | 76 dB | |
| STANBY MODE | ||
| Power consumption | 1,500 W | |
| Radiant heat | 5,100 BTU/h |
Standard Feature
| FEATURES | ADVANTAGES | BENEFITS |
| LOADING TRAYS | In just a few minutes, the operator can load up to 120 book blocks into the machine | The operator has 8-25 minutes of free time to perform other tasks while the machine runs autonomously |
| CONTINUOUS BOOK BLOCK FEEDING MODULE | The BBL clamp automatically feeds book blocks into the machine’s jogger plate | The machine runs at constan maximum speed |
| AUTOMATIC VARIABLE THICKNESS PROCESSING | The BBL’s pallets can be adjusted in order to load books of varying thickness: 1-60 mm (0.04-2.36 in) | The machine binds books of variable thickness without operator intervention |
| UPGRADE FROM BB3002 | Upgrade your BB3002 to a BB3102 with the Bourg Book Loader (BBL) | Benefit from all the unique features of the BB3102 leading to increased productivity |
| GRAPHICAL USER INTERFACE (GUI) | – User-friendly industrial grade color touch screen – Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer | – Control your entire finishing remotely – Remote diagnostics, statistics and much more |
| MISSING COVER DETECTION | Check that the cover has been taken | – Avoid binding without cover – Avoid reprints and waste |
| ADJUSTABLE JOGGER VIBRATION | Vibration of the jogger plate re-aligns the block of paper to be bound | Ensures high quality perfect bound books |
| SUPERIOR MILLING AND DEFIBERING/NOTCHING | Milling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm – from 0 to 0.11 in) | Ensures deep glue penetration for maximum cover adhesion |
| PAPER DUST COLLECTOR | Gathers paper dust generated by milling/notching operation | No need for external dust removal |
| AVAILABLE IN EVA AND PUR GLUE | – EVA: 3 cylinder glue tank– PUR: Nordson applicator | Profesional quality glue application |
| DETECTION OF MIN/MAX GLUE LEVELS | Indicates when the glue tank needs to be refilled | – Manage glue level more easily – Gain in productivity |
| INCORPORATED SIDE GLUING | Adjustable side gluing (accuracy at 0,1 mm/0.004 in) | Superior EVA/PUR-C side gluing for premier book binding |
| KNIFE CREASING | Up to 13 positive/negative cover creases | – Highest quality creasing – Able to create winged books |
| START-UP TIMER | Enables to pre-program and schedule production | – Gain time: no need to wait for the glue to be ready to operate – Fully automatic: no need to switch on the machine |
| SAFETY BARRIER | – Light curtains guarantee operator safety while loading – Jobs are automatically processed when removing hands from loading area | Increases productivity and ease of operation while guaranteeing operator safety |
Options
| FEATURES | ADVANTAGES | BENEFITS |
| DOUBLE COVER DETECTION | Check that cover feeder takes one cover at a time | – No manual check that only one cover has been taken – Avoid reprints and waste |
| AUTOMATIC BARCODE SCANNING | – Each book block and cover will be scanned in order to guarantee book integrity – No setup required | – Each job is checked in order to avoid reprints, also records each job for job tracking – No manual job setup |
| BOURG BOOK RECEPTION MODULE (BBR) | Stacks books vertically on the spine to allow the glue to dry in a perfect position | – Large storage capacity – No production loss as it can be unloaded during job production – Guarantees book spine squareness |
